Process Engineer (Zinc Concentrator)

Full Time 2 weeks ago Kathu, South Africa

Employment Information

Key Responsibilities:

Process Optimisation & Control

  • Monitor and continuously optimise plant performance across all processing circuits
  • Define and maintain operating ranges for critical process parameters
  • Analyse plant performance and identify opportunities for improvement
  • Identify process constraints and implement sustainable optimisation initiatives
  • Support enhancements to control strategies to improve overall stability
  • Assess ore variability and its impact on plant performance
  • Drive short interval control and implement corrective actions

Metallurgical Performance

  • Maximise zinc recovery and ensure consistent concentrate quality
  • Minimise process losses, dilution and re-circulating loads
  • Monitor and reduce zinc losses to tailings
  • Maintain high standards of metallurgical accounting and sampling integrity
  • Support quality control of final concentrate
  • Collaborate with geology and mining teams on ore variability and blending strategies

Data Analysis & Reporting

  • Gather, interpret and analyse metallurgical and process data
  • Perform mass balance and water balance calculations
  • Develop trend analyses to support decision-making
  • Compile and deliver regular performance reports
  • Monitor KPIs and leading indicators
  • Translate data insights into actionable operational improvements

Test Work & Continuous Improvement

  • Design and execute plant test work programmes
  • Evaluate and optimise reagent schemes and processing technologies
  • Support debottlenecking and process efficiency initiatives
  • Drive a culture of continuous improvement

Safety, Health & Environment (SHE)

  • Ensure compliance with MHSA and site-specific safety standards
  • Identify, assess and mitigate operational risks
  • Support SOP development, risk assessments and Management of Change (MOC) processes
  • Maintain environmental compliance across operations

Operational Support

  • Provide hands-on technical support to plant operations
  • Troubleshoot process issues and implement solutions
  • Support plant shutdowns, start-ups and ramp-up phases
  • Collaborate with maintenance and reliability teams
  • Participate in daily and weekly production meetings
  • Reinforce metallurgical discipline across shifts

Projects & Commissioning

  • Support commissioning activities (C3–C5 phases)
  • Contribute technical input to projects and plant modifications
  • Review process flow diagrams (PFDs), P&IDs and control philosophies
  • Support plant performance testing and handover processes
  • Liaise with OEMs, contractors and external consultants

Training & Knowledge Transfer

  • Train and mentor operators and supervisors
  • Develop and maintain operating procedures and technical documentation
  • Promote process understanding and best practices across the plant
Job Experience & Skills Required (Ideal Candidate Profile):
  • Degree in Metallurgical, Chemical or Process Engineering
  • 3–6 years’ experience in mineral processing operations
  • Strong understanding of flotation processes
  • Proven analytical and problem-solving capability

If you are interested in this opportunity, please apply directly.
For more exciting Engineering vacancies, please visit: www.networkrecruitmentinternational.com/engineering-jobs

If you have not had any response in two weeks, please consider the vacancy application unsuccessful. Your profile will be kept on our database for any other suitable roles/positions.

For more information contact:
Dione du Toit
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